Pocket Hole Joinery with the
Kreg Jig
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Pocket hole joinery isn't new. The
speed and reliability of the technique have made it a
favorite in furniture manufacturing and cabinet shops for
decades. But for the small shop and weekend woodworker,
pocket hole joinery took a giant leap forward in 1990, when
Craig Sommerfield brought out the first commercially
available model of his remarkable Kreg Jig. Since its
introduction, the Kreg Jig has lead the way in affordable,
easy to use pocket hole joinery systems.
Today there's a whole range of Kreg Jig packages, from
ultra-affordable kits with just the most important features
to the most complete system you're likely to find anywhere -
the Kreg K3 Master System. And Rockler Woodworking
and Hardware makes it easy to find just the tool
you're looking for with our broad selection of Kreg
pocket hole joinery systems, accessories and supplies.
What is pocket hole joinery?
Pocket hole joinery is a very
simple process - it involves nothing more than drilling an
angled clearance hole and counterbore into a piece of wood
and joining it to another piece of wood with a screw. The
bottom of the counterbore (the "pocket hole") sits about
1/2'' back from the edge being joined and provides room for
the head of the screw. The clearance hole aims the screw at
a sharp angle so that it can take a solid hold the adjoining
material without popping up through the surface of the wood.

Easy enough - but how do you
consistently and accurately drill a counterbore and pilot
hole at such a steep angle? Craig Sommerfield's simple
solution was to design a jig with metal drill guides pre-set
to the best angle and entry point for a pocket hole, and to
make it quick and easy to get the jig positioned and clamped
onto a workpiece in just the right spot. With the jig in
place, a stepped drill bit drills the counter bore and pilot
hole in one shot. With the self-tapping screws the system
uses, there's no need to drill a pilot hole. Pocket hole
joinery with the Kreg system a fast and simple 2-step
process: drill a hole, and screw the parts together.
Self-Tapping Screw
Self-tapping screws feature an auger point that
eliminates pre-drilling a pilot hole in softwoods and most
hardwoods.
The real beauty of the Kreg pocket hole
joinery system is that it allows you to securely and
permanently join materials without the precision milling
operations required by other techniques. Traditional
joinery methods usually involve milling both parts of the
joint - cutting a mortise and a tenon, for
example. Apart from adding an extra step, that almost
always means both parts have to be cut with extreme accuracy
so they'll line up properly when the joint is assembled.
With the Kreg system, there's no complicated set-up,
measuring, or dry-fitting joints. In short, if you can
operate a drill, you can make a perfect pocket hole joint in
a matter of minutes.
What About Strength?
The steel self-tapping screws the Kreg system uses are
much stronger than the wood fasteners they replace – dowels,
tenons, biscuits, etc. Along with that, the self tapping
screws exert a tremendous amount of clamping pressure,
drawing the surfaces of the wood into the “intimate contact”
that adhesive manufacturers say is among the most important
factors in producing a solid glue joint. Finally, the
highly compressed screws stay in the workpiece permanently;
it’s like being able to leave your project clamped solidly
together - forever. The superior strength of a pocket hole
joint has actually been proven. Independent testing found
that a pocket screw joint failed at 707 pounds when
subjected to a shear load while a comparable mortise and
tenon joint failed at 453 pounds – meaning that the pocket
screw joint was approximately 35% stronger.
What Joints Can You Make with the Kreg
System?
The Kreg Pocket Hole Joinery System earned
its fame as a cabinet making tool -- there's
really no better method for joining the stiles
and rails of a face frame. And pocket hole
joinery is becoming an increasingly popular
method for joining the members of cabinet
carcases, and for joining carcases to face
frames.
But pocket hole joinery isn't just for
cabinet making. Simply stated, pocket hole
joinery is one of the best methods for joining
any two pieces of wood where a strong joint with
no visible fasteners on one surface is the order
of business. As the manufacturer of the Kreg
jig puts it, the uses for pocket hole joinery
are only limited by the users imagination.
Here are a few pocket hole joinery
suggestions from Kreg, to help you start
thinking "outside the box." |
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Cabinet frames, face frames and carcases are
among the most popular applications for pocket
hole joinery. |
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Edge-joining (without bar clamps). The the clamping
pressure exerted by Kreg self tapping pocket screws
makes for extremely strong and tight glue joints on
edge joined material. The highly compressed
self-tapping screw insure that the joint will never
separate. |
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Leg Rails and Braces - Securely attach leg rails and
braces quickly and invisibly. |
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Stairs - Attach risers and treads to each other and
to stair stringers from underneath. High
compression pocket hole joints will give you
squeak-free stairs every time and you won't have to
set a single nail. |
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Edging - Pocket hole joinery pulls edging up tight
against table tops and countertops - and keeps it
there. |
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Picture Frames - Pocket hole joinery gives you
exceptionally tight mitered picture frame joints
without difficult corner-clamping. |
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Jambs - Add extension jamb to a window or door
without visible fasteners. Pocket hole joints keep
jambs in place and provide a tight, weather-sealed
seam. |
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Curves - Ever try to clamp a curve? Pocket hole
joinery makes it easy to assemble odd-angled parts
and gives curved forms extra rigidity. |
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Decks - Attach outdoor decking, rails and balusters
with pocket hole joinery. Rockler offers
weather-treated screws from Kreg made just for the
purpose. |
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We hope that gives you an idea of the versatility of
pocket hole joinery. We're sure you'll come up with a few
ideas of your own. One thing is certain, you won't find a
faster or more durable method for joining wood than pocket
hole joinery, and you won't find a better designed system
for getting the job done than the Kreg Jig. Rockler
Woodworking and Hardware is proud to work with our
friends at Kreg to bring you a broad selection of the best
pocket hole joinery equipment available. |